How do you spray paint metal perfectly?
- Prepare the Work Area. ...
- Protect Surrounding Surfaces with Drop Cloths. ...
- Clean the Metal. ...
- Remove Flaking Paint and Rust. ...
- Apply Primer. ...
- Shake the Can Well. ...
- Spray in Thin Coats and Repeat if Necessary.
As a rule of thumb, figure every part of the metal will require at least three finishing coats to achieve a perfect finish.
Oil-based paint: For outdoor projects, oil-based metal paints are the best bet. Oil paint is very durable, and is generally easier to clean. With oil-based, primer isn't necessary, although it will give you a smoother finish.
Proper surface prep is essential for spray paint adhesion, so sand or brush off all loose paint and rust spots. Because shiny objects seldom allow paint to bond well, use the metal brush and sandpaper to lightly scour and dull the surface till it looks lightly scratched, almost like brushed nickel.
Priming metal before painting is almost always recommended, as it will prevent rust from bleeding through the new paint. Primer also helps paint stick to metal. If you couldn't get rid of all the rust in the previous step, coat the metal with a zinc chromate primer that's formulated for coating rust.
How Many Coats of Spray Paint Do You Need? It is recommended that you apply two coats and allow the proper time frame for drying. Be sure to also sand between each dried coat. Once the final coat is painted and allowed time to dry, it's time for a clear coat.
You must get all the coats needed on the piece you are spraying within an hour. If you can't get this done, wait 48 hours to apply a new coat. If you add a coat before this waiting period, you run the risk of the paint wrinkling.
Sanding helps create a rough surface. Painted metal which isn't sanded will be more prone to peel or flake off. If you're prepping metal that's already painted, you need to sand off and smooth. Use 120 grit sandpaper to get rid of any damaged paint.
Ideal Exterior Painting Temperature. As a rule of thumb, the best temperature to paint outside is 40 to 90 degrees Fahrenheit, with an ideal painting temperature range of 50 to 70 degrees Fahrenheit.
Spray paint typically has a sheen that, when dry, reflects light and emphasizes any surface imperfections, including scratches, dents and nicks. So, before spraying on the final coat of paint, you must sand the surface smooth and then apply at least two primer coats. And be sure to sand between each coat.
What type of paint is best for metal?
Oil-based paint is typically seen as the gold standard when it comes to covering metal surfaces and items. That's because oil-based paints tend to adhere better to metal, offering a more long-lasting coat of color or finish.
Galvanize the metal.
One way to protect steel and iron from rust is to coat it with a metal that resists rust: zinc. Galvanized nails and sheet metal you find at the home improvement store are coated with molten zinc, making them suitable for outdoor use. These products are made by dipping steel in molten zinc.

Oil-based paints are generally considered superior for a thorough, long-lasting finish on metal surfaces. They're also stain-resistant, easier to clean, and provide more consistent coverage. We've selected seven of the top-performing and most highly rated paints for metal surfaces below.
Yes, you can spray paint over rust. Before painting, take the time to properly prepare the surface to ensure that your new paint finish will last. Clean the surface. Dirt, oil and grease can affect the way paint adheres to the surface.
About Clean Metal Primer Spray
Maximize the rust protection on your indoor/outdoor metal projects by beginning with Rust-Oleum® Stop Rust® Clean Metal Primer. Apply directly over bare, lightly rusted or previously painted metal to ensure the best-possible durability and corrosion protection.
The Rust-Oleum Stops Rust 32 oz. Clean Metal Flat Rust Preventive Primer is designed for use on lightly rusted metals and works well on bare and previously painted metals.
Metal: Before painting a metal item, wipe the surface with a solution of 1 part vinegar to 5 parts water. This cleans the surface and makes peeling less likely. Galvanized metal should be scoured with vinegar before painting.
- Remove loose rust with a wire brush, sandpaper or chemical rust remover. ...
- If applicable, sand areas where paint is chipping until surface is smooth.
- Remove dust or oil with a degreaser or denatured alcohol.
- Prime surface to protect against rust and corrosion.
Spray paint can cover these metal surfaces more smoothly and with fewer applications than a brush, and you'll also avoid pesky brush marks.
DON'T SPRAY TOO CLOSE & KEEP IT THIN
Most paint can instructions suggest spraying 10-12 inches from the object. The reasoning for this is because the further your can is from the object, the thinner your coat of paint will be. A thin coat of paint is much less likely to drip than a thick one so keep your distance.
How do you make metal paint look smooth?
Use a wire brush and fine-grit sandpaper to remove rust, dirt, and debris from the metal surface before painting. Coat the metal surface in an oil-based primer designed for metals to help your paint job last longer. Apply at least 2 coats of a metal paint for a bold and smooth paint job.
Spray on a second coat of paint.
Once the initial coat has dried, repeat the process. Wait another 30 minutes to an hour for the second coat to dry and then inspect the surface. Repeat the process two to three more times if needed.
How Many Coats of Spray Paint Do You Need? It is recommended that you apply two coats and allow the proper time frame for drying. Be sure to also sand between each dried coat. Once the final coat is painted and allowed time to dry, it's time for a clear coat.
Spray metal surfaces with a primer made specifically for metals, such as True Value X-O. Rust rust-inhibiting primer. You can also apply metal primer with a brush. This method may be necessary for some areas, but using an aerosol primer and paint often provides the best, smoothest coverage results on metal.
The primer will not only allow the paint to adhere better to the metal, but it will also prevent rust. Spray paint where the temperature's between 50 and 90 degrees Fahrenheit (10 and 32 degrees Celsius). This will provide the cleanest finish on your items. As well, don't spray paint when it's windy or dusty outside.
The main causes of streaks and disturbances in the spray pattern when using Airless devices are: Pressure set too low. Nozzle worn. Material supply disrupted (eg clogged filters)
If you're debating whether to use spray paint or a paintbrush, the easiest way to paint metal is to use a can of spray paint. It is faster, but it does not create as hard of a finish.
Scrub partially rusted metal areas with a wire brush to remove flakes and powdery surface rust, then prime with a rust-inhibitive primer. Once done, you can paint over rust.